Machine-specific prediction for every toolpath.

DigitalCNC models your machine, your controller and your NC program, then predicts how each operation will run, move by move. Results appear inside your CAM system, before the program reaches the machine.

DigitalCNC analysis view: 3D toolpath with chip load risk areas and cycle time estimates

What DigitalCNC models

Your controller

Built from the controller archive file, including smoothing, compressor and look-ahead behaviour. Fanuc, Siemens, Heidenhain and Mazak.

Your machine

Kinematics and dynamic limits, including rotary axes and the inertia of large machines.

Your NC program

The machining tolerance set in the program header, which often has the largest single effect on cycle time.

What you see for each operation

Risk areas

Sections where chip load leaves its designed range, highlighted with the reason, for review.

Achieved feed

Commanded against achieved feedrate, and where the machine slows.

Predicted cycle time

For roughing, semi-finishing and finishing, each with its own tolerance.

Chip load

From an in-process workpiece simulation combined with the machine model, so it follows the machine’s predicted motion.

Capabilities

Chip load modelling

Keeps chip load within the tool supplier’s range, reducing the risk of breakage and work hardening.

Cutting parameter recommendations

Cutting data from tool suppliers, tooling databases and machine tool builder recommendations.

Closed-loop write-back

Approved changes written straight back to the operation in Siemens NX and Mastercam. In CATIA V5, changes are recommended for the programmer to apply.

Session analysis

Analyse 10 to 30 toolpaths from one CAM session in a single run.

Strategy and machine comparison

Compare strategies, or the same program on different machines, and cost the difference.

Automated reports

Before-and-after reports for every change, covering cycle time, cost per part and output per hour, plus method of manufacture documents generated from the CAM program.

Alongside verification software

Simulation confirms the toolpath is safe. DigitalCNC predicts how your specific machine will execute it.

DigitalCNC toolpath view: 3D adaptive roughing toolpath with chip load risk areas highlighted
DigitalCNC data view: feed per tooth plotted over time for the same toolpath

Coverage

Area Status
3-axis and 3+2 milling, including adaptive and dynamic toolpaths Available now
Simultaneous five-axis milling November 2026
Turning Q1 2027
CAM systems Siemens NX, Mastercam, CATIA V5
Controllers Fanuc, Siemens, Heidenhain, Mazak

Prove it on your own parts in two weeks.

We benchmark your current process, prove out the improvements on your own parts and machines, and document every result, with the measures agreed at the start.